diy full led 600+ lumens led headlight.

by:Lanson     2020-03-06
The lighting system on my cousin\'s bike is very dark.
He asked me to make a full LED headlight.
After a lot of research on the LEDs on the web, I finally came up with a master work \"Trident \".
Because of the use of three high power LEDs, the Trident is the name I gave the headlights.
One thing I really like about this LED headlight is that it combines power and a good look.
Contemporary dots like LED.
LED headlights also gave me good range.
LED headlights can be installed on motorcycles or bicycles.
The headlights can be mounted on the bike you ride to school.
This will be a head turner and will attract a lot of attention.
I would like to thank Captain Dipankar, Slug, phephq, AI, bhvm and many other Members who have guiding significance for introducing this concept to me and helping me to solve it
Statement: high-power LEDs are very powerful and cause flickering blindness.
Don\'t stare at the led.
The LED headlights are not DOT certified, so please take the risk of using them yourself.
The following parts are required to make this headlight: supplies: 1.
135 white 5mm led (
MCD above)2.
15cms x 10cms pcb3.
3 of 1 W high power leds4.
Heating aluminum.
Heat compound.
45 resistors (
1/2 W 120 ohm resistance)7. Capacitor(100ufd / 50v)8.
4 pcsof diode in40079. Connectors10. Glue11.
Silicon sealing tool: 1. Hacksaw2. Drill3.
Soldering iron 4. Solder5. Soldering wax.
Glue the 5mm LEDs on the solar and onto the board.
I used fevicol because it was cheap and it became transparent.
Keep in mind that the radiator and high power led are placed in the center of the motherboard.
Once you stick the led to the board, then you should have something similar to the second picture given below.
Now gently bend the lead of the LEDs and start welding using the schematic given below. . . . . . . . .
After the welding is done, it should look like a second image.
You should only get two wires from the LED panel.
One is positive and the other is negative.
Afraid to hear the word \"trident?
Don\'t be afraid.
It has only three high-power LEDs.
As shown in Figure 2, three high-power LEDs are welded in series.
Apply some hot compounds on the back of the led and stick them to the radiator using a silicon seal.
I prefer to use a circular radiator on high power led.
Now you can place the lens on the transmitter of the LEDs.
You can also apply some silicon around the lens to make them completely weather-proof.
Once you \'ve completed the build of \"trident\", it\'s time to install it on the LED panel.
Please note that there is a wooden part under the radiator.
This woodenpiece gives the high power LEDs an upward angle as the upper beam.
To fix the radiator on the panel, I used a nail to fix the radiator on the LED panel.
Most of the work was done after the installation was completed.
Now you need to build a box to protect your circuit.
I made a waterproof box with sunmica.
I really like the wood finish on it and it looks elegant.
Finally, you have to use the connector in order to make it decent.
You have it. . . .
You have your own full LED headlights! ! ! ! !
Bicycles generate electricity.
But DC is needed for your LED headlights.
Therefore, the rectifier was used to solve this problem.
It converts AC current into DC current.
Four diodes and capacitors given in the welding circuit.
The rectifier is ready.
The headlights are bright and light up many roads.
They don\'t look very bright in the last two images, but are actually very bright.
The picture of the headlights is here.
To drive a high power LED, you can use the LED driver, and butI is using an ultra-simple high power LED driver from AI.
If you have any difficulties building it, feel free to ask me. GREAT! ! ! ! !
Now build one yourself! ! ! ! ! : )
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