led motorcycle headlight

by:Lanson     2020-03-12
In order to reduce the power consumption of my electric vehicle lighting system, I took the responsibility of changing all lighting to led myself.
When replacing the incandescent light bulb with 18 W 310 lumens, there is no drop
The LED replacement bulb looks good to me.
Also, none of the output levels provided are comparable or better than the bulbs I am trying to replace.
So I went around and decided to do it myself.
The approach I take may be more complicated than most of you actually need, but since I have placed two available options in one headlights, I can explain how to implement both.
Lighting is not allowed, so please take the risk of using it yourself.
The one I made was mounted on an electric booster.
This guide assumes that you will use the input voltage between 12 and 14 volts.
If the input voltage or led rating you are using is different from the voltage or led indicated in this write-
You should use the LED calculator to determine what resistance you need to use.
I recommend this LED calculator the cost of this project ranges from $15 to $65 depending on whether you are making new headlights from scratch or adjusting existing fixtures to use LEDs.
This is mainly to introduce and outline the options that can be used to make the LEDonly headlight.
Assembled with basic tools, this option will be the most cost effective and simple.
It works with headlights of any size, shape or style you decide, and you can also customize the output levels and patterns if needed.
To calculate the potential output of the array, you will adopt the rating of the led (
6000mcd = 6 candela = 6 lumens)
Then multiply by the number of led you intend to use.
I used 20 of the 6 lumens led, so 20x6 means my output is about 120 lumens.
If you want more strength, it\'s better to start with a higher grade LEDs.
Also keep in mind that even looking directly at the 6, 000mcd LEDs in the dark can be painful and need to spread.
You can spread leds1.
Polish the lens with 600 sandpaper.
A soft diffusion plate is made by using 1/16 or 8 inch clear or colored acrylic or polycarbonate and then polished with 600 sandpaper 3.
Manufactured by a supplier of white polyethylene sheet 1 with a thickness of 1/16 or 1/8 inch heavy-duty diffuser.
Fixed headlights 2.
A suitable sheet of plastic or other suitable sheet of plastic.
6000mcd or later 50 to 100 white LEDs in bulk, you can get from Chi-
Wing LED product store 4Resistors (
1/4 w of 13.
4 v max input or 1/4 w for 14 v max input)5. 22ga Wire6.
Complete paper label paper Part 1 tool 1.
45 w soldering iron 2. Wire cutters3. Power drill4.
Tin cut, band saw or roll saw (
Tools for cutting thin plastic)5. Super glue6. Hot Glue (optional)7.
Step 1: Remove Your fixture and measure the part.
You will try to install the LED array from the original reflector board or replace the glass lens with a plastic sheet that can be installed.
Part 1: Step 2 use the dimensions required to draw the CAD template of the array board.
Any CAD software is OK.
If you don\'t have any CAD software, I suggest you try it out for free [url= Xpress[/url].
Draw the shape of the work you want to do.
Then add a hole of the same size as the LEDs you intend to use.
You can then copy that hole with any pattern you want, no matter how many LEDs you want.
Just keep in mind that you will be wiring LEDs in 4 groups, so the total number of holes needs to be a multiple of 4.
I went in the shape of the ring.
Part 1: Step 3 highlight the finished sketch, then enter the image into any graphics program such as GIMP or Photoshop by pressing the PrntScrn keyboard, then select only the yellow sketch lines and blue
Copy this part of the image and paste it into the new image, then fill the colors in black.
Save this imagepng file.
Part 1: Step 4 place the image on a page in Microsoft Word or Open Office.
Format the dimensions on the page to match the dimensions of the parts in the CAD file.
Put a whole tab down on paper into the printer and print out the page.
Cut the template with scissors and apply it to the protective film/paper of the plastic sheet.
Part 1: Step 5 drill holes in the position indicated by the template and then use a tin cut, band saw or rolling saw to cut the part into the indicated shape.
If you make parts with thin plastic, such as polycarbonate or ABS with a thickness of 1/16, it will be very easy to cut with tin, so there is no need for power tools even.
However, a band saw or a rolling saw creates a clearer edge and allows you to cut more complex shapes.
Part 1: Step 6 test if it fits the fixture once the part is made.
I am not completely satisfied with the look of the first piece I made, nor do I like the lens attached to the fixture.
I ended up replacing one with a clear base tray on gray PVC and CD-R spindle.
Part 1: Step 7 put LEDs into the array board, and you make sure that they are properly oriented in the case of bent leads, thus forming a series of 4 LEDs.
Weld together 4 sets of led.
Weld a resistor on the front of each group.
I recommend testing each group with battery or variable power to confirm that they are connected in the right direction.
If the on LED is connected in the opposite direction, the specific set will not open.
Weld all their negative leads to make Neg-
Input, then weld the leads of all resistors together to form a 12 v input.
Welding wires on Neg
And 12 v input.
Mark the end of the lead with tape or heat shrink tube.
Part 1: Step 8 test a fully wired array using a battery or variable power supply.
Once the wiring is confirmed to be correct, stick them to the array board using the dab super glue or hot glue on the back of the led.
After the glue is dried, assemble and test to assemble the array into the fixture.
Test again using a variable power supply or battery.
If Super glue is used, make sure to take the fixture apart and have the super glue dry for a few hours in an open environment.
The smoke produced by super glue in the first 2 hours of drying will attach and whiten the fingerprint in the closed space, while blurring the clearest plastic.
Part 1: Step 9 of drying with glue, do the final assembly.
If applicable, weld the connector to the bare lead and you will have the full LED array headlights.
The second part will introduce how to add high power LED.
If you want to get more strength from LED headlights, you can add high power LED.
These outputs range from 100 lumens to 600 lumens!
The led I chose was luseon Endor Rebel who was rated 430 lumens at @ 7. 5 watts.
You can order ledsupply.
Com, if you want some output beam, it also stores the optics for them.
Part II supplier 1.
High power led 2Lens (optional)3.
Small radiator 4. Resistor (
8 ohm 5 w with maximum input of 14 v)Part 2 Tools1.
100 w soldering iron 2. Wire cutters3. Power drill4. Tapping bits (UNC 4-
40 and any preferred size you would like to use to mount the radiator to your fixture)5. Super glue6. Hot Glue (optional)7.
ScissorsPart 2: Step 1, I tear a radiator from an outdated graphics card, polish the base, then drill holes and threaded holes for mounting the radiator and keeping the LED on the radiator
The mounting screws secure the LED and lens in place.
Part 2: Step 2 using a soldering iron of 100 w or higher, solder the 8 ohm 5 w resistance onto the LED\'s positive pad and weld the lead wire onto the negative pad.
The negative pad conducts heat on the back of the led pcb, so it needs to be removed from the radiator when welding.
Due to the results of the heat transfer rate, soldering iron with a rated power of less than 100 watts is unlikely to keep the pads high enough to create decent solder joints.
Once welded, heat shrinkage is applied to the connection.
Then apply the Heat past to the back of the LED and place it on the radiator.
Keep it by fixing the fixing screw on the radiator.
The second part: The third step is to assemble the lamp unit.
Use hot glue to secure the wires on the array board if needed so that any pull lines do not put pressure on the solder joints.
These pictures show the unit before I added the polyethylene diffuser between the lens and the light array.
It is highly recommended to use a diffuser because the focus output of the high power LED is actually dazzling.
Test the device using a battery or variable power supply.
Install the finished lamp set into the fixture and, if required, weld on the connector.
If you add a capacitor to the circuit where appropriate, you may have a fading effect when the current light switches from \"water light\" to \"high beam.
That\'s all about this structure!
LEDs can make you do it for a very long time
Long lasting, efficient, vibration-
Unique and cheap headlights.
The same process is also suitable for the production of steering lights and brake lights.
However, these do not require such a high output level and the most available drop
The replacement will be good.
But if you want something unique as well, there\'s always a choice of your own.
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